Here is what Align by faces do:
1. Select a face on each object in the Edit mode.
2. In the Object mode, select both objects and call the plugin by pressing the Space bar.
3. Et voilĂ , aligned.
However, this doesn't always work. Depending on the rotation of your two objects with respect to each other and on the faces you choose about half the time they do not precisely line up by rotation.
Case in point:
1. The same face has been selected on the left object as above.
2. But a different face is selected on the right object.
3. The result is that they are lined up along a plane but not vertex to vertex.So, it takes some guesswork to pick two faces that will line up perfectly. Since my objects are symmetrical I have a lot of planes to choose from. If the objects are asymmetric and the faces that I want to line up are not in the same, parallel, or symmetric plane (at least I think this is what's going on here) then they won't line up perfectly, missing each other by a rotation. And this is the case in which Precise Align works.







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